tdp 0 desktop manual single punch tablet press small tablet pill press machine
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TDP-0 Series Single Punch Tablet Machine Operation Manual


Operation Manual
TDP-0 Series Single Punch Tablet Machine
 
1.  Products introduction
The lightest tablet press machine,only hand-operate. Mini tablet press machine,only 20KG. Hand-operated.
This machine is used for pressing different kinds of granular raw materials into round tablets. It is applicable to trial manufacturing in lab or batch production in small amount different kinds of tablets, sugar pieces, calcium tablets and tablets of abnormal shape. It can be hand-operated. Only one pair of punching die can be erected on this press. Both filling depth of material and thickness of tablet are adjustable.
You can change the mold,so you get the different tablet.We also can customize the punch as your demand,for example,some with stamp on it.
 
2.  Technical parameter
 
Model TDP-0
Max. Pressure (Kn 15
Max. Dia. of Tablet (mm) 12
Max. Depth of Fill (mm) 12
Max.Thickness of Tablet (mm) 6
Production Capacity (pcs/h) About 2000
Overall Size(mm)  330*240*550
Net Weight (Kg) 20
 
 
  1.  Structural description
The partial core wheel and filling wheel are connected by the main spindle, the right of spindle is equipped with rocker and handle.Transmission shaft by hand,drive wheel core shift,filling cam,lifting lever and feeder,small lever to drive feeder ,do different lifting movement.
The main work process is divided into: A.filling, B.stamping, C.out slice.Three procedures for continuous, its each program are adjustable, suitable for forming of various kinds of tablets.
 
  1.  Operation adjustment
Installation of punch die
Firstly, disassemble the hopper, feeder and the middle die , wipe up the table board die hole and the punch die to be assembled, and assemble them as per the following steps
  1.  Installation method of the round punch die
Firstly, insert the lower punch to the hole of the lower punch core, pay attention that while inserting it to the indentation of the bottom punch, align to the fixing screw, and tighten the screw.
Insert the upper punch to the hole of the upper punch core, must insert it to the end, and use a spanner to tighten the screw. Put the middle die into the die hole, pay attention that the end surface of the middle die is on the same level with the plate surface, and after adjust it, tighten the screws.
Mount the middle die table plate on the machine body and screw the bolt. Rotate the flywheel by hand to make the upper punch drop slowly and insert into the middle die hole. Then adjust the middle die plate. When the upper punch inserted into the middle die hole is movable without collision, it is qualified. Then tighten the bolt of the middle die plate and rotate the flywheel 10 times until no hard rubbing is found, finally install the hopper and the feeder.
4.2.  Installation procedures of the flat punch die
NoteInsert the upper punch of the flat die into the upper punch core, reaching to the bottom. Screw the nut but not too tight, and the upper punch can move. Then adjust the upper punch core and the hexagonal nut to reach the proper height (depending on the thickness of a tablet). Then turn the flywheel and align the upper punch with the middle die, drop slowly to insert into the middle die. Screw the nut and then turn the flywheel for over 10 times until no hard rubbing is seen.
Adjustment of the discharging unit
Turn the flywheel by hand to make the discharge cam rise to the highest point along with the connecting rod and the lifting fork. Then loosen the fixing plate and turn the discharging adjustment wheel on the lower punch core, observe whether the mouth level of the bottom punch is aligned with the plain. After adjustment, fasten the fixing plate.
Adjustment of the feeding rate
Loosen the fixing plate. Turn the feeding adjustment wheel based on the demand of the tablet materials, turning upward to decrease and downward to increase.
Note: Do not move the discharging adjustment wheel and then fasten the fixing plate tightly.
Adjustment of the rigidity of the tablet
Loosen the hex nut . Turn the upper punch core according to the requirement for the rigidity of tablets, right for soft and left for hard. After adjustment, tighten the hex nut.
 
  1.  Maintenance requirements
5.1. Part of the lubrication the activity of rod parts ,pay attention the fuel before used(oil and butter).
5.2. Once used or shutdown,the rest of the material should be clean and covered with anti-rust oil.
5.3. Make die coated with anti-rust oil on the container with a cover, do not touch the wound and rust.
 
  1. Precautions
    1. Frequently check the quality of the tablet during use. If there is the raw edge, wale and
uneven  thickness, check the die in time. Do not use the nonconforming products lest the machine is damaged.
  1. Do not use the wet materials in order to avoid destroying machine.
  2. In case of tablet skipping, stagnation and other failures, do not touch with hand to avoid injury.
  3. When refilling the oil, do not make the oil overflow or even drop on the surface of the
working bench or around the die lest the quality of tablets is affected.
 
  1.  Attached drawing